Essex Steam Aveling & Porter Steam Roller

 

The Aveling & Porter 8 Ton was acquired locally in 2004. It has had a very active life, and was ready for some maintenance.

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John G buys the Aveling roller

August 2004

Looking for a new challenge John G successfully negotiated for the Aveling & Porter 8 ton roller FX8388 formerly owned and operated by John Dines

 
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Detailed inspection

November 2004

We're now preparing for the boiler inspector's visit. First remove the ashpan and firebars, and have a good clean out. Then a thorough wire brushing all round the inside of the firebox.

There has been some noticeable seepage round some tubes, so we'll pull them all for a full inspection.

 
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Remove old tubes

September 2005

Having made the decision to re-tube we need to clean up smoke box and firebox and remove the old tubes. The old tubes are removed with a tube puller and the holes cleaned up ready for the new tubes.

As boiler tubes need proper certification we got ours (and their paperwork) from Willingale

 
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Fit new tubes

November 2005

New tubes are now being fitted. They are expanded into their tube plates for a steam-tight fit.

 
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Hydraulic test

April 2006

Boiler retubing now complete. See the retubing pictures below. We have removed all boiler fittings (gauges, injector take-offs, blowdown valves etc) and blanked everything off ready for hydraulic test.

Now the boiler has passed we can continue with clean-up, refit boiler bits and prepare for steam test. New gauge glasses and loads of gland packing ordered ready for re-assembly.

 
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A few more new bits

May 2007

A new castle nut for the blowdown valve, a new gauge glass fitting and a test jig needed.

 
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